In the realm of home cooling systems, the importance of proper air conditioning ducting cannot be overstated. The key to an efficient and effective cooling setup lies in the meticulous design and quality of the ductwork. Ductus, Australia's premier supplier of air conditioning ducting supplies, offers advanced systems that redefine the standards. Let's delve into the myriad benefits of their flagship products, Kingspan Koolduct and ALP System.
The panels used in the Kingspan Koolduct System are crafted from a premium thermoset phenolic insulation core. This fibre-free material boasts an impressive 90% closed-cell structure, ensuring resistance to moisture penetration and non-wicking properties. The reinforced aluminium foil facing on both sides forms a waterproof vapour barrier, eliminating the risk of moisture absorption.
Kingspan Koolduct panels are not only CFC/HCFC-free but also manufactured with an eco-friendly blowing agent, boasting zero Ozone Depletion Potential (ODP) and low Global Warming Potential (GWP). This commitment to environmental sustainability sets the Koolduct system apart in the market.
Ductus leaps forward with its ALP Active duct boards and pre-insulated ducts, incorporating a proprietary silver-based coating. This innovative feature imparts anti-bacterial attributes, proven to eliminate 99% of pathogens within 24 hours of contact. It is a boon for air quality, particularly beneficial for those with respiratory conditions like asthma.
The ALP System introduces pre-insulated ducts up to 85% lighter than traditional metal-based ductwork. This not only eases installation but also reduces the load on building infrastructure. The thermal properties of these materials allow for closer installation to ceilings and walls, optimising space without compromising efficiency.
Ductus sets new benchmarks with its pre-insulated ducts and boards, boasting benefits surpassing industry standards. From superior air leakage rates and acoustic properties to being fire retardant and corrosion-resistant, these products cater to environments where air quality is paramount, such as hospitals, research laboratories, schools, and offices.
While lacking the anti-bacterial properties of ALP Active, ALP Round pre-insulated ducts and duct boards prioritise aesthetics. Their lightweight construction and thermal and air leakage benefits make them a subtle yet effective choice for various environments.
In conclusion, Ductus offers a comprehensive range of air conditioning ducting solutions that redefine industry standards. Fill out the form below to inquire about their world-leading pre-insulated ducts and duct board products. Trust Ductus to meet and exceed your requirements for a seamlessly integrated and efficient home cooling system.
Yes, they are CFC/HCFC-free and manufactured with a low-GWP blowing agent.
The silver-based coating eliminates 99% of pathogens within 24 hours, improving air quality.
Lightweight and with thermal benefits, they remain unobtrusive after painting, preserving the internal design.
Yes, all products are fire-retardant and meet global standards, ensuring safety.
Ductus combines innovation, environmental responsibility, and cutting-edge technology for superior ducting solutions.
In the intricate ballet of air conditioning systems, one often underappreciated choreographer takes the lead—proper insulation. It's not just about maintaining a comfortable temperature; the unsung hero orchestrates efficiency, energy conservation, and creating a healthier indoor environment. In this comprehensive exploration, we'll peel back the layers of significance attached to insulation and immerse ourselves in the innovative solutions offered by Ductus, Australia's premier supplier of air conditioning ducting supplies.
Journeying to the nucleus of innovation, we encounter the Kingspan Koolduct System. At its core lies a technological marvel—the fibre-free premium performance rigid thermoset phenolic insulation core. Enveloped on both sides by low vapour permeability reinforced aluminium foil, this core isn't just insulation; it's a revolution in durability and efficiency.
Kingspan Koolduct panels transcend the realm of insulation; they embody sustainability. CFC/HCFC-free and crafted with a blowing agent boasting zero Ozone Depletion Potential (ODP) and low Global Warming Potential (GWP), these panels redefine what it means to be environmentally conscious in the domain of insulation.
The insulation core, boasting a closed-cell structure of 90% or greater, becomes a fortress against moisture. Non-wicking and highly resistant, it eliminates the risk of moisture absorption. The factory-applied aluminium foil facings act as a waterproof vapour barrier, sealing the deal on moisture resistance.
ALP Active duct boards and pre-insulated ducts rewrite the script on conventional insulation. Infused with a proprietary silver-based coating embedded into the facing, these products gain antibacterial attributes that obliterate 99% of pathogens within a mere 24-hour period. This is a monumental leap for spaces where air quality is not just a preference but a non-negotiable standard.
Beyond merely shedding weight, Ductus' systems usher in an era of lightweight brilliance, boasting up to 85% less weight than traditional metal-based ductwork. This isn't just about alleviating the burden on infrastructure and rooftops; it's a reimagination of the installation process. Thanks to their exceptional thermal properties, these systems can be snugly installed closer to ceilings and walls, optimising space without compromising efficiency.
Ductus manifests a profound commitment to environmental responsibility. Their products are manufactured without the use of CFCs or formaldehyde, not merely as energy-efficient solutions but as environmentally friendly choices. Certified fabricators ensure that the production process aligns with and surpasses European and Australian Standards.
Ductus duct boards and pre-insulated ducts redefine the standards for air leakage. Boasting a mere 1.5% air leakage rate, they outshine the industry standard of 5%, ensuring unparalleled efficiency in air distribution.
It's not just about trapping the air; it's about keeping the noise at bay. These products flaunt acoustic properties below the recommended minimum for decibel levels, promising an environment that reverberates with peace and comfort.
Safety is non-negotiable in the realm of Ductus products. They are inherently fire retardant, meeting and exceeding global standards for fire safety. Rest easy, knowing these products won't propagate fire or transfer any heat from external systems.
In the face of temperature variations, Ductus products stand unyielding. Resistant to corrosion, rust, and moisture leakage, they maintain their structural integrity, making them the perfect choice for environments where air quality is not a preference but a non-negotiable demand—hospitals, research laboratories, schools, or office spaces.
While the ALP Round range might lack the antibacterial properties of ALP Active, it offers a different kind of brilliance—lightweight, aesthetically pleasing, and customisable. Paintable and adaptable, these products seamlessly integrate with the internal design of any space, making aesthetics a priority without compromising on efficiency.
In the grand tapestry of air conditioning ducting supplies, Ductus emerges as a supplier and a curator of innovation. Their commitment to continuous improvement, environmental stewardship, and heightened performance sets them apart. Choosing Ductus isn't just selecting products; it's opting for a healthier, more efficient indoor environment.
In the intricate dance of indoor climate control, the unsung hero is often the air conditioning ducting—forged pathways that determine the comfort and well-being of occupants. As we embark on the journey of enhancing indoor environments, it's crucial to understand the pivotal role played by efficient air conditioning ducting.
Amidst the vast landscape of air conditioning ducting supplies, one name stands out—Kingspan Koolduct. This section unravels the innovation that is reshaping the narrative of ducting systems across Australia.
ALP Active duct boards and pre-insulated ducts transcend the conventional role of conduits—they become guardians of indoor air quality. We dive deep into the silver-based coating, unravelling its antibacterial attributes and the remarkable 99% pathogen elimination.
ALP Round steps into the spotlight with an aesthetic purpose and a lightweight design that seamlessly blends with the surroundings. This section explores the unique characteristics that make ALP pre-insulated ducts a design-conscious choice.
While ALP Round lacks the antibacterial prowess of its counterpart, it compensates with aesthetic charm. We explore the scenarios where this becomes a valuable choice.
In painted spaces, aesthetics matter. ALP Round ducts play the chameleon, seamlessly integrating without disrupting visual harmony. This section explores the unobtrusive installation options in painted environments.
For those with questions, Ductus provides a seamless form for inquiries. This section guides readers on how to navigate the inquiry process effectively.
With Ductus, specificity reigns supreme. This section assures readers that unique requirements will be precisely met, fostering confidence in choosing Ductus as a partner.
When you choose Ductus, you choose confidence. This section explores the features that make Ductus' products world-leading, instilling confidence in every decision.
Koolduct's superiority lies in its fibre-free insulation core and environmentally conscious manufacturing, ensuring top-notch performance. We delve deeper into the technology that sets it apart.
ALP Active goes beyond mere ducting—it eliminates 99% of pathogens, enhancing air quality for a healthier environment. This section explores the science behind this remarkable feat.
Absolutely. Ductus takes pride in manufacturing pre-insulated ducts without CFCs or formaldehyde, championing environmental friendliness. We unravel the eco-friendly aspects of their production.
Fabricators undergo rigorous training, surpassing both European and Australian Standards, ensuring excellence in every assembly. This section provides a comprehensive understanding of the certification process.
ALP Round's aesthetic appeal shines in painted environments, seamlessly blending without compromising visual harmony. We explore the diverse scenarios where this aesthetic-conscious choice thrives.
Simple. Use the provided form and embark on a journey to discover cutting-edge ducting solutions. This section provides a step-by-step guide on initiating inquiries.
From Koolduct's innovation to ALP Active's pathogen-fighting prowess, the journey has been about elevating air conditioning ducting to new heights. This section recaps the key benefits and features that define this transformative exploration.
In the pursuit of superior indoor environments, the path to excellence lies in exploring advanced options—Ductus awaits to redefine your ducting experience. This section encourages readers to delve deeper into the world of advanced ducting.
Revolutionise your space with Ductus – the epitome of advanced air conditioning ducting. We've got everything from Koolduct's innovation to ALP Active's pathogen-fighting prowess and ALP Round's aesthetic charm. Elevate your environment with lightweight designs, top-notch performance, and eco-friendly solutions. Ready to redefine air quality? Contact us via the form, and let's create spaces that breathe excellence. Call now and embark on a journey of innovation and comfort with Ductus.
Are you finding your air conditioning system not performing optimally? It might be a sign that your ducting needs attention. In this extensive guide, we'll explore the indications that suggest it's time to replace or upgrade your air conditioning ducting. Let's dive deep into the world of efficient HVAC systems and the latest innovations in ducting.
The heart of the Kingspan KoolDuct System lies in its cutting-edge insulation technology. The panels are crafted from a fibre-free premium performance rigid thermoset phenolic insulation core, which is faced on both sides with an extremely durable and protective low vapour permeability reinforced aluminium foil. This not only guarantees superior performance but also ensures longevity.
Kingspan KoolDuct panels take it a step further by being CFC/HCFC-free. The blowing agent used in manufacturing has zero Ozone Depletion Potential (ODP) and low Global Warming Potential (GWP). Such a commitment to environmental sustainability is a testament to Kingspan's dedication to creating products with a minimal impact on our planet.
The insulation core of Kingspan KoolDuct panels boasts a 90% (or greater) closed cell structure, rendering them non-wicking and highly resistant to moisture penetration. Additionally, the factory-applied aluminium foil facings act as a high-performance vapour barrier, effectively eliminating the risk of moisture absorption into the core. This dual-layered defence ensures the longevity and reliability of the ducting system.
ALP Active duct boards and pre-insulated ducts take a leap in innovation by incorporating a proprietary silver-based coating into the facing. This revolutionary feature imparts anti-bacterial attributes to the product, a quality not commonly found in traditional duct materials. Scientific studies have proven that this coating can eliminate 99% of pathogens within a 24-hour period of contact, making it an ideal choice for environments where air quality is paramount.
The ALP Active range isn't just about anti-bacterial properties; it represents a paradigm shift in ducting technology. Over the last two decades, continuous technological innovations have elevated our pre-insulated ducts to become the industry standard in the Australian, United Arab Emirates, Europe, and the United States markets.
The unique design of our pre-insulated ducts results in air being 'cleaned' as it is distributed, ensuring better quality for humans to breathe. This feature is especially beneficial for individuals with respiratory conditions, such as asthma, providing an environment that promotes health and well-being.
Our systems are up to 85% lighter than conventional metal-based ductwork. This not only significantly reduces the weight placed on the infrastructure or rooftop of a building but also simplifies the installation process. The thermal properties of the materials further allow them to be installed closer to ceilings and walls, saving space without compromising efficiency.
Environmental consciousness is ingrained in our manufacturing process. The pre-insulated ducts and duct boards are produced without the use of CFCs or formaldehyde. By eliminating these harmful substances from the production process, we contribute to a healthier planet.
Every product we offer is manufactured by fabricators who have undergone rigorous training and are certified to assemble any of our pre-insulated ducts or duct boards. This certification ensures that our products not only meet but exceed the stringent European and Australian Standards for this type of product.
The term 'Air Leakage' takes a positive turn regarding Ductus products. Our duct boards and pre-insulated ducts boast an air leakage rate of 1.5%, a remarkable 70% better than the recommended industry standard of 5%. This ensures that the air you want to distribute is directed efficiently and effectively.
The acoustic properties of our products go beyond the minimum recommended decibel levels. The result is a quiet and serene environment, perfect for spaces where noise control is crucial.
Safety is paramount, and our products reflect this commitment. They are fire retardant and meet all global standards for fire safety. They not only resist spreading fire but also prevent the transfer of heat from external systems.
Our products are designed to withstand the test of time. They will not corrode, rust, or exhibit any moisture leakage, even in environments with temperature differences between the internal and external surfaces of the duct.
While the ALP Round range may not possess the anti-bacterial properties of the ALP Active, it offers a more aesthetic appeal. Lightweight and containing all the thermal and air leakage benefits, these products can be seamlessly integrated into environments where aesthetics matter.
An added advantage is that these products can be painted without compromising their benefits. After painting, ALP Round ducts remain unobtrusive to the internal design and aesthetic of the space, offering flexibility in design choices.
Are you ready to take your air conditioning ducting to the next level? We at Ductus are confident that our world-leading pre-insulated ducts and duct board products can cater to your specific requirements.
In today's world, where energy efficiency and environmental consciousness are paramount, the importance of well-designed air conditioning ducting cannot be overstated. Properly designed ductwork can significantly enhance energy efficiency, reduce environmental impact, and improve indoor air quality. In this comprehensive guide, we will explore how cutting-edge solutions like Kingspan Koolduct and ALP systems are revolutionising the air conditioning ducting industry, helping you maximise energy efficiency while maintaining top-notch indoor air quality.
Kingspan Koolduct, available in Australia, is a game-changer in the world of air conditioning ducting. The ductwork fabricated from Koolduct panels boasts a premium performance rigid thermoset phenolic insulation core. This core is complemented by reinforced aluminium foil facings on both sides, offering exceptional durability and low vapour permeability.
But what truly sets Koolduct apart is its environmental credentials. Manufactured without CFC or HCFC, it utilises a blowing agent with zero Ozone Depletion Potential (ODP) and a low Global Warming Potential (GWP). With a closed-cell structure of over 90%, Koolduct panels are highly resistant to moisture penetration, making them ideal for any environment.
One standout feature of Koolduct is its ability to enhance indoor air quality. Thanks to its anti-bacterial attributes derived from a proprietary silver-based coating, Koolduct actively kills 99% of pathogens within 24 hours. This feature is particularly beneficial for individuals with respiratory conditions, such as asthma.
Moreover, Koolduct's lightweight nature (up to 85% lighter than traditional metal-based ductwork) reduces the load on building infrastructure and rooftops. Its excellent thermal properties also allow for closer installation to ceilings and walls, optimising space utilisation without compromising performance.
ALP Active duct boards and pre-insulated ducts represent a breakthrough in the air conditioning ducting industry. These products incorporate a silver-based coating in their facing, making them exceptionally effective at killing pathogens, thus improving air quality.
Over the last two decades, ALP pre-insulated ducts have become the industry standard in several countries, including the United States, United Arab Emirates, Europe, and Australia. The innovative technology and continuous improvement in performance have driven their popularity.
ALP pre-insulated ducts are not only efficient but also environmentally friendly. They are manufactured without CFCs or formaldehyde, contributing to a safer and greener planet. These ducts are also fire-retardant, meeting global standards for fire safety.
Apart from their environmental benefits, ALP pre-insulated ducts excel in various performance aspects. They exhibit an impressive 70% reduction in air leakage compared to industry standards, with an air leakage rate of only 1.5%. Their acoustic properties surpass recommended minimum decibel levels, ensuring a quieter and more comfortable environment.
In summary, maximising energy efficiency with well-designed air conditioning ducting is achievable through innovative solutions like Kingspan Koolduct and ALP systems. These products not only contribute to a greener and more sustainable planet but also enhance indoor air quality, making them ideal for various applications, including hospitals, research laboratories, schools, and offices.
To harness the benefits of these cutting-edge solutions and breathe cleaner air while reducing energy consumption, reach out to us using the form below. We are confident that our world-leading pre-insulated ducts and duct boards will meet and exceed your requirements.
Ductus, a premier supplier in Australia, specialises in providing high-end air conditioning ducting solutions for B2B, commercial, industrial, and medical sectors. Our advanced ducting systems, including ALP Active duct boards and pre-insulated ducts, revolutionise air distribution with superior cleanliness, energy efficiency, and safety features.
Kingspan's dedication to sustainability aligns perfectly with our values. Their insulation materials are known for their energy efficiency and environmental friendliness. Kingspan's products are manufactured without CFCs or formaldehyde, meeting stringent European and Australian Standards.
Our flagship products, ALP Active duct boards and pre-insulated ducts, boast a proprietary silver-based coating with exceptional anti-bacterial properties. Studies confirm that this coating eradicates 99% of pathogens within 24 hours of contact. This innovation ensures the air distributed through our ducts is exceptionally clean and suitable for environments where air quality is paramount, such as hospitals and research laboratories.
ALP Active duct boards and pre-insulated ducts, in collaboration with Kingspan, surpass conventional metal ductwork in various aspects:
Our commitment to the environment is evident in our manufacturing process, which is devoid of CFCs or formaldehyde, aligning perfectly with our dedication to sustainability. Both ALP and Kingspan prioritise eco-friendly practices while adhering to stringent European and Australian Standards.
The innovation-driven approach of both ALP and Kingspan results in outstanding performance attributes for our duct systems:
Ductus specialises in catering exclusively to the B2B, commercial, industrial, and medical sectors. Our products are designed to meet the specific demands of these industries, ensuring optimal performance and air quality.
Our certified fabricators are extensively trained to assemble Kingspan products, ALP Active and ALP Round ducts to surpass European and Australian Standards. Maintenance is simplified due to the materials' inert nature and resistance to external temperature extremes.
In collaboration with ALP and Kingspan, Ductus stands at the forefront of air conditioning ducting solutions, providing industry-leading products for the B2B, commercial, industrial, and medical sectors. Our commitment to innovation, environmental responsibility, and superior performance ensures that our pre-insulated ducts and duct boards, enriched by Kingspan's expertise, set new standards in air distribution, cleanliness, and efficiency.
Discover the cutting-edge world of pre-insulated ducting by reaching out to us via the provided form. Ductus guarantees to fulfil your requirements with our world-class products powered by the innovation of both ALP and Kingspan.
Located in the heart of Sydney’s central business district is a building heralded as the modern benchmark in sustainable workplace design. Sydney Central at 477 Pitt Street is the culmination of ideas that re-imagine the workspaces of the future to focus on facilities that nurture well-being, create a positive flourishing work environment, and help usher in a new period of progress for the city. Sydney Central has many complex systems which contribute to the overall energy rating of the building and accordingly the decisions made to install those systems are meticulously planned. This helps ensure every element of the building is performing cohesively to deliver an optimal and sustainable environment worthy of its NABERS energy and indoor environment ratings of 5.5 and 5 stars respectively.
Objective
The 2018 remodel of the 32-storey building had a vision to create an Atlassian tech hub and further reduce energy consumption.
With ventilation systems using around 40% of a buildings total energy consumption and air quality being a significant factor in comfort and productivity, choosing the right air delivery system was essential in maintaining the tower’s exceptional ratings. Furthermore, with the ceilings removed to create an industrial theme whilst providing more head room, the 4,500 metres of ductwork would be exposed and appear to float in the space above.
Approach
Hugh Wilson of Integral Group consultancy was tasked with the mechanical engineering of the tower. A major consideration was the integrity of the ventilation system. Emphasis on suitability, design and performance requirements of the office tower was essential, “We explored pre-insulated light weight duct for the floating runs as an alternative to heavy sheet metal and found a complete light weight duct system that ticked all the boxes”.
ALP pre-insulated duct systems would provide a greater cross section without appearing bulky and compromise the floating effect of the exposed ductwork. Fewer hangers and support structures would be needed, and the ductwork would float much higher creating additional space allowing in more light for the occupants. Ductus was also able to provide a round duct, ALPround, that would complement the desired aesthetic appeal of the entire space.
“We decided to go with Ductus based on the performance data provided. It was clear that Ductus experience and knowledge within the industry would be a benefit to the outcome of the application.” said Hugh.
The Finish
“ALP was light and easy to transport into the building, required a thinner profile maximising headroom, had minimal leakage rates, came with a full accredited system and was aesthetically pleasing. The architect was very excited”. “As a designer it was an easy specification as it came from one source that had already been tested and certified, guaranteeing the performance and reliability we needed”.
Acoustic challenges were met with Sekisui Acousticplus lining supplied through Ductus and another example of a well thought out product that is easy to apply and will perform to expectation.
Benefits
Further advantages of the ALP system rose in hindsight with the arrival of Covid and the threat of spreading pathogens. ALP’s internal components will not break down, absorb moisture, and requires minimal cleaning.
“Knowing we had a clean product enabled us to advise the occupants they were getting the best possible outcome with the system’s ability to remain clean and not contribute to Covid challenges”, said Hugh. “Integral Group is founded on the ideal of leading the world into more efficient designs”, “ALP gave us the opportunity to achieve some of these goals by reducing the building’s embodied energy and running costs through the systems overall efficiency”.
are paving the way forward within the HVAC industry. The significant advantages pre-insulated ductwork has over traditional sheet metal are widely recognised. They are the best performing duct systems in the industry as well as being the only feasible option in certain applications.
No example highlights this better than the recent renovations made to Australia’s renowned Sydney Opera House. Contracted to manage the HVAC renewal, Engie Mechanical Services are leaders in providing professional project management services around the globe, and they reached out to Ductus to provide a solution for the proposed works.
Ductus’ ALP pre-insulated duct was selected for being light-weight, easy-to-install, capable of intricate fabrication and its ability to adapt to the existing run of metal ductwork.
THE SYDNEY OPERA HOUSE –MAINTAINING HERITAGE Increasingly, OH&S measures for work conducted within the sails has been a prime concern. The rectification work involved the removal of hundreds of tonnes of ductwork and plant and replaced with considerably more tonnage of new plant and ductwork, adding platforms, and increasing overall stair safety provisions. This effectively reduced the available space for ductwork within the sails including the access needed for installers to pass ductwork through and join.
The ALP System™ due to its light weight and space saving properties, was selected to be used in a critical and difficult access area of ductwork. Fitted to a sound attenuator the ALP duct started on level 10 (approx.43M off the floor), and travelled out towards the sail, then down following the contour of the sail to level 6 and back into join with the remaining original ductwork.
A representative from Engie Mechanical Service states, “The prime objective of using ALP for this project is its light-weight nature. The Sydney Opera House was aiming for a reduction in the mass of services supported on their acoustically treated surface over the concert hall”.
Quality Air Equipment (QAE) were appointed by Engie Mechanical Service to carry out the fabrication.Their experience and “state of the art” manufacturing systems were critical to ensure the specified outcomes were achieved. “Traditional metal duct would be unfeasible due to the access and installation restrictions” said Peter Freney, Commercial Business Manager at QAE. “The lightweight R2.0 duct was faced with 2mm of external aluminium laminate and internally lined with 25mm Sekisui Acousti Plus insulation to maintain the sound absorption required.”
SAFETY, PERFORMANCEAND SUSTAINABILITY Further conditions required the use of specialised installation methods. Outside contractors trained specifically to work whilst being suspended from ropes were employed. The light-weight nature of pre insulated duct enabled this requirement to be met safely and efficiently, which no other product could do while meeting the required R2.0 performance rating.
Ductus’ ALP pre-insulated duct systems are accredited to withstand 2000 pascals of air pressure with under 5% leakage rate compared to traditional metal ducts, typically 15%. This means less energy would be consumed to maintain the 22.5˚C needed to keep instruments in tune which adds to the overall sustainability of the building.
ALP pre-insulated duct boards produce less embodied energy than sheet metal and leave a much smaller carbon footprint in the environment.
QAE’s expertise and experience in fabricating pre insulated ductwork was also needed to overcome the challenges mentioned above. “After almost 30 years in the industry it’s great to see this innovation in the Australian HVAC industry. With the uptake of new concepts becoming more prevalent in this region, modern technology and sustainability are within the grasp of engineers and project managers here and around the world”, said Mr. Freney
Ductus Managing Director, Jim Malek explains, “We are very excited to be part of this iconic building. Projects like the Sydney Opera House are a great example of the system acceptance and confidence within the Australian market, with the requirement of meeting the global environmental challenges ahead. It is time for us to step up and look forward to advancements within the building sector to help us meet our climate goals.”
Those worst affected lost their ability to trade with the manufacturing of their inventory ceasing altogether and without any practical indication of how long before life goes back to normal. As the saying goes, “we are at our best when we face the worst” and the necessity to rise above such times can sometimes produce some inspiring results.
Ductus along with their partners Quality Air Equipment (QAE) have achieved this with the development of an Australian manufactured substitute to the ALPRound duct insulation system, previously manufactured in Italy.
Unfortunate circumstances related to the covid pandemic had caused the manufacturing of ALPRound duct in Italy to temporarily cease. This was a huge concern for Ductus director Jim Malek, the exclusive supplier of ALP Systems and ALPRound duct in Australia and currently responsible for providing 32 floors of ALPRound duct to the prestigious Sydney Central Tower located in the heart of Sydney CBD on Pitt Street through delivery partner Quality Air Equipment.
When asked about his thoughts at the time Jim responded, “We knew we had a big problem. We had worked extremely hard in delivering the concept of ALPRound duct knowing it would be a great feature of the building’s aesthetics, performance, and environmental rating”. “We were extremely proud to have our brand chosen for this project and determined to meet our obligations”.
Early indications of a 4-week delay in production soon became unclear when further covid related complications arose. Jim said, “When we could no longer guarantee the supply of ALPRound duct for the next stage in the Pitt Street project, we knew it was up to us to find a suitable replacement. One which would not only suit the required fit-out but also maintain its unique appearance whilst providing a comfortable working space”.
“Working closely with QAE we decided on three existing alternatives and one which we could fabricate ourselves using the same ALP board,” Jim said, “We call it RegalRound Duct and it was satisfying to find that we could do this ourselves solving the supply issue. Working closely with our delivery partners at QAE on this project with their expertise, extensive understanding of the system, and professional care being of great benefit, we were able to achieve a great result in a timely manner.
With the obvious benefits of using the same board and control of supply “RegalRound duct” was selected to complete the project and is now part of the Australian Ductus brand as another example of Australian innovation, ingenuity, and response to adversity. RegalRound duct is the latest pre-insulated HVAC system on the market and already promises to be a huge success with reports coming back from installers R&D saying,” Great product to work with, RegalRound duct is easy to manage to be lightweight and so easy to install. It all fits together very nicely, looks clean and aesthetically pleasing”.
Integral Group who has been working on the design of the HVAC systems being used on 477 Pitt Street were also pleased with the result. Mr. Hugh Wilson of Integral and acting Project manager says “I’m very happy with the work put in by Ductus, QAE, and R&D. Their ability and willingness to work together and manage the problem and ability to find a suitable solution during some very challenging times is a credit to the industry”. “It was also very comforting knowing how determined they were in avoiding any delay to the ductwork being installed”.
Ductus has a strong standing in the market due to our extensive distributorship network around Australia and our affiliation with ALP. It is this partnership with our suppliers and duct fabricators that inspires confidence and trust in our end to end service and delivery in the Heating, Ventilation and Air Conditioning sector.
The technology that Ductus has been able to bring to Australia is due to the distributorship relationship we have with ALP. ALP is a company born in Italy that introduced lightweight ducting to the HVAC industry 40 years ago. ALP has a long history in ducting and has invested heavily in research and development, resulting in the pre-insulated, lightweight HVAC ducts that is of the highest quality and meets or exceeds industry standards in Italy, Dubai America and Australia.
We have forged a relationship with our fabricators and ALP by introducing an ISO 9001:2008 accreditation for our fabricators employees where they are formally trained directly by specialists from ALP. This ensures the product meets the standard, operates as intended and our fabricators are up to date with the technical knowledge and innovation that the ALP educator brings with him.
Today with several manufacturers around Australia we have a distributorship network that can reliably meet the demands of any small or large scale project. With this extensive network and uniform training around the country, we can be confident that all our products are made to the highest standard.
There are many benefits to using the lightweight pre-insulated system. ALP system eliminates difficulties experienced when using the traditional ‘metal’ systems such as engineering for a heavier, larger roof frame required to support the heavier system, safety issues on installation, energy waste and air efficiency issues.
Ductus is an environmentally responsible company and takes great pride in the environmental benefits our product affords in the building of the project and in the long term use of the product. ALP delivers a system that has a minimal environmental impact in both production of the pre-insulated foam and is energy efficient once it is installed. In producing ALP ducts there is zero ozone depleting potential, no CFC/HCFC used and no VOC’s, making it an environmentally friendly choice.
Our range offers ALP system, ALP round and ALP active, giving specifiers choices in aesthetics and performance that were not available in the past. The ALP active offers an antimicrobial system that is a patented technology, scientifically proven to reduce microbial load by up to 77% making it an excellent choice for environments where biological air quality is of the utmost importance. The ALP round system offers an aesthetically pleasing, truly round system without compromising air efficiency. ALP ducts are made using a heavy duty aluminium facing for added strength and come in a range of sizes making it applicable for almost any application. The insulating foam, which is resistant to water absorption due to the closed cell chemical structure, makes it a great choice for high moisture environments, such as swimming centres.
With a supportive distributorship network around Australia, technical specifications that meet or exceed Australian standards, environmental benefits, safer installation and flexibility in design ALP is a superior choice for any project.
We are happy to announce that Ductus, a leader in the Australian HVAC industry has joined forces with Kingspan to be the new National KoolDuct Distribution Partner.
Kingspan KoolDuct is an advanced and innovative pre–insulated rectangular HVAC ductwork system, which is installed in a single–fix.
“The phenolic based KoolDuct insulation board, produced in our Somerton VIC facility, is a real game changer for the HVAC market and we are excited to make it more readily available to Australian consumers through our new partnership with Ductus”, said Scott Gibson, Kingspan Insulation Australia’s Managing Director.
Ductus is Australia’s leading supplier of high-end air conditioning ducting supplies, ventilation and duct system products. It specialises in supplying innovative products that meet the required strict building standards of the medical, industrial and commercial industries.
“Ductus has always focused on delivering proven and tried products into this sector of the market. We are excited to add a global leader into our product range and we feel that the Australian made Koolduct, with its green credentials, is the perfect fit for us”, said Jim Malek, Ductus’ Managing Director.
“Our experience and knowledge within the sector along with our vast experienced fabricating partners, ensures that we deliver quality all the time, every time. We will continue to focus on the implantation of Koolduct with the engineers introducing the concept of qualified pre-insulated duct systems within the region. Sheetmetal has its place, but I see that its time has come. Building owners and occupiers globally have become more environmentally focused on their HVAC systems, demanding products that are more sustainably manufactured, lighter, more airtight and ultimately deliver greater energy efficiency and comfort”, added Malek.
Kingspan KoolDuct System is the clear leader in the new generation of pre-insulated ductwork. It offers the triple benefits of cutting energy, cutting carbon and cutting cost.
KoolDuct is the only premium performance pre–insulated ductwork in the world to be UL Listed as a Class 1 Air Duct under the UL 181 Standard for Safety when fabricated to the UL specification.
It weighs up to 75% less than ductwork constructed from conventional galvanised sheet steel and bulk insulation – this makes it ideal for refurbishment projects, where existing building structures have insufficient load capacities for new services.
Made from a thermoset phenolic material, KoolDuct has exceptional fire performance, demonstrating low flame spread, smoke emissions and toxicity emissions under fire.
To find out more about the benefits of KoolDuct click here or get in touch with our Technical Service Team on 1300 247 235 or email technical@kingspaninsulation.com.au .
For sales inquiries, call Ductus on 03 9464 1433 or email sales@ductus.com.au .
Revolutionary change within a long standing, multi-billion dollar industry occurs infrequently at best. For such a change to occur the expected results would have to significantly overcome the initial expense; but more so our own perception and way of doing things. Pre-Insulated duct seems to be achieving just that.
For almost a century now, metal frame duct ventilation systems have been the only viable option for commercial HVAC systems. Consumers have needed to cover the cost of the product as well as the added expense of installing and maintaining tons of large metal sheets, layered with large volumes of fibrous materials for insulation.
Organising installers takes time and increases the potential for human error. The heavy and cumbersome nature of the material also increases risk to health and safety while the considerable storage space needed remains unproductive and a constant inconvenience throughout the entire installation period.
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